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AFPT GmbH
      • Home
      • Company
        • About us
        • Technology and Applications
        • Career
        • Contact us
        • Legal
      • Products
        • Hardware
        • Software
      • Service
      • Projects
    • English (US) Deutsch
    • Contact Us

    ___ MACHINE BUILDING · PROCESS DEVELOPMENT 

    THE MACHINE BEHIND 

    THERMOPLASTIC COMPOSITES.

    LASER-ASSISTED TAPE LAYUP — FULLY AUTOMATED, IN-SITU CONSOLIDATION

    AFPT develops and manufactures tool heads and systems for the automated production of continuous-fiber-reinforced thermoplastic composites. Since 2003, we have been setting the standard for LATW/LATP process technology. From individual machines to integrated production lines.


    → Contact Us



     

    20+

    YEARS OF LATW-EXPERIENCE

    5

    END EFFECTORS

    15+

    EU REASEARCH PROJECTS

    100%

    PROCESS DATA TRACEABILITY


    OUR COMPANY

    More than a machine supplier 

    AFPT offers process expertise that extends far beyond the equipment itself. We support our customers from the initial feasibility study through to the integrated production line—with a genuine understanding of the process, built on more than two decades of applied LATW development.


    Schedule Consultation


    🔃

    Closed-Loop Control

    Complete real-time control of temperature, pressure, and tension. All process data is automatically recorded for quality assurance purposes.

    ⚡

    Pionier Since 2003 

    First LATW demonstration in Aachen in 2006. First sale to research institutions in 2011. Systems in commercial operation since 2020.

    🚫

    No Autoclave Need

    In-situ consolidation during the ongoing process. No post-treatment, no expensive pressure vessels, no long cycle times.

    🌍

    Made In germany

    Development and manufacturing at the Dörth facility delivered worldwide. Short distances, direct points of contact, EU supply chain.

     

    THE PROCESS

    How the Technology Works

    Laser-assisted thermoplastic tape deposition (LATW/LATP) combines heating, deposition, and consolidation into a single, fully automated step.

    Compatible with all commercial tapes    

    From glass-fiber-reinforced HDPE to carbon-fiber-reinforced PEEK. Widths ranging from 5 to 80 mm. 

    Complete Process Data Logging    

    Each parameter is recorded and archived for each component, ERP system interface upon request.

    Prototype to Mass Production

    The same core technology is used in R&D cells and in fully automated mass-production facilities.

    ​1️⃣

    Tape Feed

    Unidirectional, thermoplastic tape is fed continuously from the reel system. 

    2️⃣

    Laser Heating

    A laser beam precisely heats the tape and substrate to the processing temperature

    3️⃣

    Consolidation

    The pressure roller feeds the tape into place. The plastic bonds and sets within seconds.

    4️⃣

    Closed-Loop Control

    Temperature and laser power are controlled in real time.

    5️⃣

    Finished

    The part leaves the machine fully consolidated - no post processing necessary.

    ​

    HARDWARE

    OUR End EFFECTORS

    Five specialized head systems, each optimized for a specific component class.

    Single Tape Winding Head [STWH]
    VESSEL WINDING HEAD [VWH]
    Multi-Tape Laying Head [MTLH]
    RING WINDING HEAD [RWH]
    High-TENSION WINDING HEAD [HBZ]

    SOFTWARE

    FROM PLANNING TO CONTROL AND MORE

     Essential to operating a LATW/LATP process is the software to control the equipment, as well as the process.


    CONTROL CENTER

    AFPT’s Control Center lets operators set and monitor key process parameters—including tape tension, consolidation pressure, and temperature—while displaying system feedback, infrared images, and temperature distribution for quality monitoring.

    CLOSED-LOOP CONTROL

    AFPT’s LATW/LATP process uses closed-loop infrared control to monitor tape and substrate temperatures and automatically adjust laser power and angle for target nip-point temperature and full matrix melt.

    POST PROCESSOR

    The adaptable post processor supports common robot, CNC, and gantry systems, converting part geometry into motion paths and control signals, including laser activation and tape cutting.

    DATA LOGGER

    The digital process stores high-frequency measurements in an SQL database for online/offline quality control, limit warnings, trend and batch analysis, and ply- or part-level production reports.

    What is LATW/LATP? What are the applications for CFR-TP products? Learn More How can CFR-TP products be manufactured? What services can help in the development of CFR-TP products?

    What is LATW/LATP?

    Laser-assisted tape winding (LATW) and laser-assisted tape placement (LATP) are terms which describe the process of welding unidirectional-reinforced, thermoplastic pre-impregnated tapes using laser radiation as a heat source. Laser heating enables very accurate temperature control, thus enabling very high welding quality in one single process step, a so called in-situ consolidation. LATW/LATP is an out-of-autoclave production method for fiber-reinforced composites with input materials that don't need special storage, as well as output products that do not need post processing for consolidation.

    Mehr Erfahre 

    What are the applications for CFR-TP products?

    Continuous fiber reinforced thermoplastics (CFR-TP) are a type of composite material with continuous fiber reinforcement in a thermoplastic matrix. AFPT's automated systems enable very low-cost, high-volume production of tubular, thin-walled CFR-TP components. Seven-digit production volumes per year can be achieved, including in-process quality control, part separation and more. Application examples include thin-walled sleeves, plain bearings, bushings and fittings. Crash profiles, thick-walled dynamic seals and pressure vessels are also applications where thermoplastics have an advantage over metals and can be effectively manufactured from very small to very large diameters.

    Learn More

    How can CFR-TP products be manufactured?

    AFPT's core technology is end effector tools for robots, CNC or gantry systems that use laser radiation as a heat source to fully consolidate unidirectional thermoplastic tapes in-situ through a winding or laying process. The tools can process almost all commercially available, black industrial tapes, from glass-fiber-reinforced HDPE to carbon-fiber-reinforced PEEK. Production runs on a closed-loop system and logs all key process data for full traceability and quality assessment of production data. In-situ consolidation enables the cost-effective production of composite parts in high volumes.

    Learn More

    What services can help in the development of CFR-TP products?

    At the AFPT technical center in Dörth (near Koblenz), we work with our customers to develop components made of thermoplastic composites. The spectrum ranges from simple rings as inserts for injection molding, to tubes and pressure vessels, to complex 3D-curved components. With our R&D machines we have enough capacity and possibilities to convince you of the applicability of our technology. We support you in the production of the first prototypes and small series, develop the ideal production strategy with you and prove the performance of the machines.

    Learn More

    Looking for components?

    Try Alformet's product configurator by clicking the logo!!

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    How can we help?

    Contact us anytime

    Call us

    +49 6747 9501850

    Send us a message

    info@afpt.de

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